Monday, June 10, 2013

PM assignment service intervals and fluid samples

Cat 3406 marine engine
Every 50 hours
·        Inspect the zinc rods in the cooling system and if they have deteriorated replace them
·        First 50 hours- change the fluid and fliter in the marine gear
Every 250 hours
·        Take an S.O.S sample of the gear and lube oil. To obtain the samples it is recommended to use a sample gun and insert it into the sump
·        Change lube oil and oil filter every 250 hours until enough oil samples have been taken to establish a proper oil change interval (fliter # 1r0716)
·        Check racor filters and drain the bowls, change filters if needed
·        Change final fuel filter (filter # 1r0749)
·        Check for coolant additive concentration using 8t5296 coolant additive test kit
·        Clean crankcase breather
·        Inspect and replace accessory belts
Every 1000 hours
·        Drain and replace filter on the gear
·        Clean breather on transmission
·        Lubricate transmission output shaft seal
·        Lubricate tachometer drive
·        Lubricate control linkage fittings
·        Check/adjust set point and low idle settings
·        Inspect engine protection devices
Every 3000 hours
·        Check/adjust valve lash
·        Clean and flush cooling system
·        Replace water pump seal
·        Replace thermostat, gaskets and seal
·        Inspect engine mounts
·        Inspect vibration dampener
Every  5000 hours
·        Remove injectors and have them tested and if needed replaced
·        Inspect turbocharger and if needed either rebuild or exchange
·        Inspect water pump and if needed exchange or rebuild
·        Inspect altenator and starting motor for proper operation
·        Replace main and connecting rod bearings

Every 10,000 hours
·        Complete rebuild

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